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TG4O by Dave Chinery, a ready made combination of gearbox and two car racing can motors at about £85 - expensive, but mine works very well. I once worked out that these little motors are turning at over 28000 rpm. Makes you think, doesn't it? Or you could always go for an Astro 25G at around £150. Guess why I made my own gearbox? The really important thing you absolutely must do is to measure the current you're putting through the motor. It took me a long time to realise that the voltage rating of a motor doesn't mean much, it's just a guide to what sort of motor it is, what's really important is not to exceed its current rating. Three things will happen if you ignore this - one, the motor will get very hot and melt the windings - two, you'll get a very short run and three, the batteries will cook. Nothing kills ni-cads quicker than heat. Buy an ammeter (£12 from Hillcott) and use it.
Never exceed currents for popular motors are - Speed 400 10Amps Speed 600 25Amps Speed 700 30Amps
Here are a couple of simple rules you can use to estimate if your proposed conversion will fly You're going to need a minimum of 50Watts per pound of all up weight. What you do is to measure the motor current, assume each cell is 1 Volt and multiply the two numbers to get the Watts. For a Speed 700 on 14 cells that's 14cells x 25Amps = 350Watts. At 50 Wattts per pound, the maximum flying weight should not exceed 7 lbs - obviously, less is better. The Novice is flying at 7 lb, the Taube at 6 lb. A 40 with tank and servo, but no fuel, weighs around 16 oz, about the same as a geared 700, a 14 cell battery will weigh around 28 oz. Assume a six ounce tankful of fuel and you're adding around 22 oz by going electric. You could save some weight by using lighter wheels and taking out pilot figures. Maybe recover the wings with film. The wing loading (all up weight divided by wing area) should be less than 22 oz/square foot for this size of aeroplane. Quite apart from the fact that light aeroplanes fly continued
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