Flying High With Electric Power!
The Ampeer ON-LINE!
Fly the Future - Fly Electric! |
President: | Vice-President: | Secretary/Treasurer: |
Ken Myers | Richard Utkan | Rick Sawicki |
1911 Bradshaw Ct. | 240 Cabinet | 5089 Ledgewood Ct. W. |
Walled Lake, MI 48390 | Milford, MI 48381 | Commerce Twp., MI 48382 |
(248) 669-8124 | (248) 685-1705 | 248.685.7056 |
Board of Directors: | Board of Directors: | Ampeer Editor |
David Stacer | Jack Lemon | Ken Myers |
16575 Brookland Blvd. | 8908 Sandy Ridge Dr. | 1911 Bradshaw Ct. |
Northville, MI 48167 | White Lake, MI 48386 | Walled Lake, MI 48390 |
248.924.2324 | 248.698.4683 | 248.669.8124 |
Mailed Ampeer subscriptions are $10 a year US & Canada and $17 a year world wide. FREE on-line! | ||
The Next Meeting: Date: Thursday, March 01 Time: 7:30 p.m. Place Ken Myers's house - see address above |
Ken Myers 1911 Bradshaw Ct. Walled Lake, MI 48390 Phone: 248-669-8124 Ampeer Paper Subscriber Reminder When subscribing to or renewing the paper version of the Ampeer, please make the check payable to Ken Myers. We do not have a DBA for the Ampeer or EFO. Thanks, Ken Note that it will be held at Ken's house in Commerce Twp./Walled Lake Separating Fact from Fiction When Selecting a Brushless Outrunner Motor
I have been using several brands of brushless outrunners for many years now. It is hard to believe that in 2007 the manufacturers and suppliers still cannot consistently provided the information needed to select the correct motor for the proposed application. There is still a lot of advertising hype and a lot of useless and/or confusing, as well as misleading information, about the available motors. This makes motor selection extremely difficult for everyone, not just someone entering electrically powered RC. Some things to be aware of: There appears to be two "groups" of motor users.
Just as years ago there was a 6-cell trap, when using NiCads, there now appears to be a 3-cell trap when using Li-Po batteries. This is causing a lot of folks to become "ampers." Pretty much the same market pressures that caused the 6-cell trap are now causing the 3-cell trap. 1. A majority of the planes available at the local hobby shop (LHS) and online are marketed for 3 Li-Po cell usage, just as the majority of early available electric planes were designed, albeit poorly, for what was claimed to be 6-cell operation. 2. 3-cell capable charges are cheaper than higher cell count chargers, and they are more abundant, just as 6-cell chargers were. 3. 3-cell packs are cheaper for the distributor to "put on the shelf" than packs with higher cell counts. The 6-cell NiCads were also cheaper than 7-cell packs. For all practical purposes, no one ever stocked anything over an 8-cell NiCad flight power pack. The good thing back then was that the RC car community was using a lot of 6-cell packs, so they were abundant. Today, the electric flight market itself is driving the 3-cell type planes and the stocking of 3-cell Li-Po packs. 4. When battery eliminator circuits (BEC) were first used to reduce the weight of 6- to 8-cell NiCad electric planes, there was not a big problem with the linear BEC, usually found in the ESC, being able to handle the 3 servos typically used in the electrically powered planes of the time. For the majority of electronic speed controls (ESC) with a linear BEC 3 Li-Po cells is about the "limit" for being able to use 3 or possibly 4 servos depending on type. The prop diameter is limited for some airframes by the length of the landing gear. If a plane has landing gear, that must be taken into consideration when choosing the power system. It is possible for two versions (winds/termination) of the same motor to be taking the same amount of power from the battery, but the prop they are using to do it will be different. The higher Kv motor will be turning a smaller diameter prop at a higher RPM and may be the one to use over the relatively lower Kv motor to get a prop size that will work with the length of the landing gear. Additionally, there is a ratio between the ready to fly (RTF) weight in ounces and the disk area in sq.in. of the prop. That ratio can used to determine the prop diameter for a given task. This is a general rule, with many exceptions. The formula is: (Square Root ((RTF wt. in oz. * multiplier) / Pi)) * 2 The multipliers: Indoor: Average 8.5, Median 8.0, Range 7.34 - 12.08 Backyard: Average 4.4, Median 3.7, Range 0.86 - 7.66 Park Flyer: Average 3.2, Median 3.0, Range 0.71 - 7.48 Sport: Average 2.3, Median 2.0, Range 1.04 - 4.7 Advanced Sport: Average 2.0, Median 1.4, Range 1.03 - 4.61 Expert Sport: Average 1.0, Median 1.2, Range 0.94 - 1.27 An Example to clarify:
The prop pitch and RPM create the theoretical pitch speed. Pitch speed is the theoretical speed at which the prop will move the aircraft through the air in level flight at a given RPM if the plane is designed to fly at that speed, if the true pitch is actually known and all the elevation and atmospheric conditions are just right. In general, the quickly calculated pitch speed1 for Park Flyers, 3-D Park Flyers, old-timers and sailplanes (not hot linters) does not exceed 40 mph/64Kmph and usually is between 30 mph/48Kmph and 35 mph/56Kmph. Sport and Advanced Sport planes generally have a pitch speed from about 50 mph/80Kmph to 70 mph/113Kmph, with majority having pitch speeds closer to 50 mph rather than 70 mph. 1.) quickly calculated pitch speed: RPM/1000 * the "given" pitch in inches or with a calculator (RPM * the "given" pitch in inches)/1056 which gives a slightly lower result. The results are in mph. 1 mph = 1.61Kmph Examples:
Many manufacturers have several different designs for a designated prop size (i.e. 10x6) that perform differently. The designs also vary from manufacturer to manufacturer. To muddy the waters even more, some manufactures have actually changed the design of a prop over time without giving it a new designation, therefore some prop characteristics then depend on where and when the prop was purchased. The material used in the manufacture of the prop also affects its performance. Choosing the "best" prop for a specific application is usually a matter of trial and error on the bench and in the air. To make it easier on myself, I have limited, because of the type of planes I tend to fly, my prop choices to the APC E, Sport, and Pattern and Aeronaut E types. That doesn't mean that I don't occasionally give something else a try, but by limiting the type and brand of prop I use, motor selection can be somewhat easier. Watts In is relatively easy to measure and is used by many to say how much power their plane has. It is Watts Out that really makes a difference on how the plane performs. Watts Out is much harder to calculate, even though we try to do it in many ways. There seems to be a lot of interest in comparing a glow engine's power to an electric motor's power so that an existing glow powered plane can be converted to electric power. As you read the following, keep in mind that some motors and ESCs are more to much more efficient than others, so while the general information pretty much holds true, there are exceptions. Generally, to covert a glow plane to an electrically powered plane, use the upper cubic inch displacement, recommended by the supplier for a 2-stroke glow motor for the particular aircraft, and multiply it by 1000. i.e. a .15 cu.in. 2-stroke recommendation would require 150 Watts In and a .46 cu.in. 2-stroke recommendation would require 460 Watts In. When powered this way, the plane will fly quite nicely, remembering that the glow plane was really "over-powered" to begin with when powered by the upper end 2-stroke, but this electrically powered plane would not be equivalent to the 2-stroke version in performance. To get closer to equivalent performance the multiplier should be 1500. Therefore, to have equivalent performance for a .46 cu.in. 2-stroke would require about 690 Watts In when using an efficient motor and ESC. What the motor numbers tell and don't tell you:
The weight of the motor in grams (1 oz. = 28.349g) is a good indicator of the power it will be able to handle before it is pushed to the extreme and possible destruction. The numbers I am about to use do not apply to CD-Rom motors converted to flight motors or high revving outrunners like the famous LittleScreamers Micro OUTRUNNERS. The multipliers used below are really Watts In per gram of motor weight. I have seen Maximum Watts In = 3.5 * motor weight in grams. This is used by some as the maximum. It should be noted that some columnists and their "parent" magazines do reviews that press brushless outrunner motors beyond this point. I cannot recommend it and do not recommend it! My Personal Maximum Watts In = 3 * motor weight in grams - I am just not comfortable using or recommending a higher number. My Personal Minimum Watts In = 1.5 * motor weight in grams - below this, a lighter motor can be used without pressing it too much. My Personal preference range is between 2 and 2.75 Watts In per gram of motor weight. Remember that these numbers apply to the most common outrunner motors. In-runner brushless motors have much higher multiplier numbers, while brushed motors have a significantly lower number multiplier. I started writing this in December 2006. The data presented here was available online at that time. I have chosen and arranged the data in an identical manner, although it may not have been presented on the supplier's Web site in this format. I have included both imperial units and metric units, even if the supplier didn't. Anything in quotes was cut and pasted from the supplier's Web site. All spelling and punctuation is theirs! Whatever follows the word "Remarks" are my comments. While smaller, lighter motors are in more general usage, I've chosen the 5 oz./142g "class" to compare. (~130g - ~160g) Hacker A30 (www.hackerbrushless.com)
Using my weight formulas:
www.hackerbrushless.com/motors.shtml,
Hacker A30 -10L
Hacker A30-12L
Remarks: There is an applications page on the site, www.hackerbrushless.com/motors_a20application.shtm, but no applications are shown for this motor.
KONTRONIK KORA 15
Using my weight formulas:
KONTRONIK Kora 15-10W
KONTRONIK Kora 15-12W
KONTRONIK Kora 15-14W
KONTRONIK Kora 15-16W
Remarks: Actually, there is no useful application information posted on the Web site but there are prop charts with expected performance. That is too bad, since this appears to be the "best" motor in the group. TowerPro 2915-5
TowerPro 2915-5 "Y" wind
TowerPro 2915-5 Delta wind
www.bphobbies.com/view.asp?id=V450327&pid=W392031
Model Motors AXI 2820
Using my weight formulas:
AXI 2820/08
AXI 2820/10
AXI 2820/12
www.hobby-lobby.com/brushless-axi2820.htm
E-flite Power 15 BL
Using my weight formulas:
Kv=950
Hyperion Z3019
Using my weight formulas:
Hyperion Z3019-10
Hyperion Z3019-12
It can be seen that, for the most part that there are HUGE differences in the way that these similar motors are marketed. These are basically 450 Watts In maximum continuous use motors, which means, when they are being used near the maximum continuous Watts In, they are roughly equivalent to a glow .30 2-stroke or .45 4-stroke. When they are used near 300 Watts In they are roughly equivalent to a glow .20 2-stroke or 30 4-stroke. These numbers are especially useful when doing glow conversions. Selecting a motor can be quite difficult. Many times, not enough or even the right kind of information is available. Suppliers make some "interesting" statements, that are not really that helpful. For the above motors, I found almost 500 prop combinations that would be useful with these motors in widely varied applications! That doesn't count the instances where a given prop would run on the motor fine but not be particularly useful. My computer simulation runs didn't even include any folding props, wood props, or many more kinds of props! When the motors are arranged by their Kv values, four groups emerge. They are: AXI 2820/08 Kv=1500
Hyperion Z3019-10 Kv = 1230*
Hacker A30-12L Kv=1000
KONTRONIK Kora 15-14W Kv=790
More on the Jeti Spin 44 and Spin Box
On January 2, 2007, I decided to take a closer look at the data collected by the Jeti Spin 44 ESC. I had done more "research" and decided that the number of poles should be set to 12, not 14 as previously reported.
Emeter data:
Spin Box data:
Differences:
When the number of poles is changed in the Spin Box to 14 then:
The real problem is that Jeti does not define MOTOR POLE NO. The number of magnets is sometimes given as the "pole" number by the manufacturer or supplier. BP Hobbies states 14 poles for the BP 3530-6 being used as the "test" motor as it has 14 magnets. The number of poles on the stator is also sometimes referred to as the number of "poles". There are 12 "poles" on the stator of this motor. Using MOTOR POLE NO. 12 produces the greatest RPM error.
The January EFO Meeting The January 2007 EFO meeting was held at Ken's house and well attended on a rainy Thursday evening. Richard Utkan shared information on his Cox Corsair. He says it flies very well and is stock, except for using a Li-Po pack. It weighs 4.5 ounces ready to fly (RTF). It has a wingspan of 20.25 in. and uses the supplied130 electric motor. It uses rudder, elevator and speed control (REM). He modified the rudder by cutting the top of the vertical stab free and joining it with the rudder for more rudder control. Rick Sawicki shared his modified Wedgie. He put this plane together for his son who had a hankering for speed. It weighs in at 11 oz. RTF and has a 28 in. wingspan. He is very thrilled with the motor selected to motivate this wing into the 80 mph to 90 mph range. The motor is the Little Screamers Park Jet 2. This motor weighs less than one ounce yet using a Castle Creations 25, Thunder Power 3S 2100mAh Pro Light Li-Po pack and 6.5x5 prop it is handling the 18.5 amp static draw. Hank Wildman is putting together a large Corsair. He has installed a sound system in it that generates the sound of the Pratt-Whitney R-2800 Double Wasp radial engine. It can be pumped up to 98db. Can you say not so silent flight! He also brought along several DVD videos with highlights of some of his big planes flying. Good videos and enjoyed by all. Thanks, Hank. Ken Myers showed the physical differences between a 16-cell 3600mAh NiMH pack, 5-cell 4000mAh Li-Po Pack and a 5-cell Emoli (Milwaukee V28) pack. There was discussion about the Milwaukee V28/Emoli cells and the DeWalt/A123 cells. Ken did a presentation on why using cubic wing loading (CWL) can be more useful than using the traditional wing loading. (More information on CWL will be in next month's Ampeer. KM) Ken also set up his computer so the anyone could see the data he has gathered on planes, their CWL relationships and power requirements. Dues were collected from many of the members present, and the dues are due for other EFO member now. Spektrum DX7 Transmitter Charging
John recently brought to my attention an interesting facet of the Spektrum DX7. He notes that the transmitter battery is a 1500mAh NiMH (confirmed on the Horizon Hobby Web site) and the supplied charger is a 50mA charger. I had checked the Spektrum Web site and found that the manual says it is a 110mA charger. John was told this was a misprint. I have a copy of his email to Horizon Hobby about this and the person who replied stated, "As of this time there are no plans to change the charger in the DX7."
New Kyosho Micro www.kyosho.com/eng/products/rc/detail.html?product_id=101484
Minimum Airplane Readyset - Cessna 210 Centurion (Green)
|
To Reach Ken Myers, you can land mail to the address at the top of the page. My E-mail
address is:
KMyersEFO@mac.com
EFO WEBsite: http://members.aol.com/KMyersEFO/